Advantages of digital transformation in the factory:

• Increasing the production speed
• Ensuring product standard by reducing the error rate
• To minimize the problems and malfunctions encountered and to offer quick solutions
• Reducing the risk of personnel accident and injury
• Reducing personnel costs
• General status check with detailed system analysis
• To be able to monitor the system remotely and to provide instant data exchange

In a factory, it is of great importance for the sustainability of the system that the production lines or processes are completely flexible and that every equipment can be controlled and monitored. With the SCADA (Supervisory Control And Data Acquisition) structure, which is frequently preferred in automation systems, the entire production line, one or more processes and the meaningful counterparts of all kinds of analog and digital signals in this process, diagnostic data of devices and other process-related data are understood thanks to the graphic design. and usable display and control of the system can be done.

Thanks to the SCADA structure, production and processes are monitored and controlled from a single point, and ultimately, it provides a serious profit to the factory with its advantages in time, cost and quality.

Within Solution Turkey, we carry out the design and implementation part of the projects planned to be carried out in the factory by performing turnkey automation works. In addition, all electrical equipment, installation, software and screen designs and commissioning of a line that needs to be renewed are carried out meticulously.

Solution Turkey performs detailed analysis and control of the system for the automation project, determines the equipment to be used in line with the requirements of the factory and prepares the electrical project in IEC Standards.

The control unit can be DCS or PLC in line with the needs of the automation system and the customer’s request. In addition, the actuators, motor, pneumatic and hydraulic valves, sensors, transmitters, encoder devices, PLC, Industrial PC, IO modules, SCADA or HMI system that the system needs are meticulously selected.

In the Form-4B type of the project, MCC panels and PLC panels are assembled and installed. After all the necessary tests are done, the system is commissioned.

System tests and operator training are indispensable for factory automation. The verification and testing of the realized project, the reactions it gives in the face of different situations and malfunctions reveal whether the system is set up correctly or not. As Pınar Engineering, by making quality and sustainable projects in ISO9001 quality standards, all conditions are inspected during the test phase and long-lasting and user-friendly automation projects are carried out.

Some of the systems that can be automated in the factory are:

• Conveyor and production line automation
• Product test and control line automation
• Boiler and furnace automation
• Liquid filling and bottling automation
• Warehouse and stock tracking automation
• In-plant tracking and communication automation